Sergey Kalachev

 

Professional Summary

Highly skilled woodworking and production management professional with extensive hands-on

experience using advanced woodworking tools and machinery. Proficient in traditional and modern

techniques, equipment maintenance, and process optimization. Passionate about creating

high-quality products and achieving operational excellence through innovative craftsmanship.

Core Competencies

  • Woodworking Tools Expertise: Proficient in using a wide range of tools and machinery, including:

  • CNC Equipment: Skilled in CNC milling machines and CNC lathes.

  • Traditional Woodworking Tools: Extensive experience with planers, jointers, table saws, drum sanders, belt sanders, and various band saws.

  • Handheld and Stationary Routers: Expertise in precise routing for custom designs and detailed woodworking.

  • Material Expertise: Skilled in working with hardwoods, softwoods, epoxy resin, and natural materials like calf and goat skin.

  • Finishing Techniques: Advanced skills in painting, lacquering, and applying shellac, oil, and wax-based finishes to achieve professional-grade results.

  • Equipment Maintenance and Modification: Experienced in maintaining and repairing woodworking machinery, including modifications such as connecting aspiration systems, managing three-phase electrical lines, air lines, and coolant systems.

  • Production Optimization: Created custom fixtures to streamline workflows and improve production efficiency while reducing waste and minimizing human error.

Key Achievements

Founder, Kalachev Arts and Crafts

  • Developed and shipped over 150 traditional African harps globally, including one displayed at the Museum of Music in St. Petersburg.

  • Designed an innovative compact and affordable harp model, making traditional African instruments accessible to a broader audience.

  • Combined advanced woodworking techniques with traditional craftsmanship to create high-quality products.

  • Managed all aspects of the business, including design, manufacturing, marketing, and logistics.

Production Manager

  • Organized and optimized workshops of various sizes (30-1800 square meters), ensuring seamless operations and productivity.

  • Authored detailed instructions and protocols to ensure quality and consistency in production processes.

  • Innovated and implemented solutions to streamline workflows, enhance productivity, and minimize material waste.

  • Extensively used woodworking tools and machinery to create precision products while upholding high-quality standards.

  • Led teams of 3-25 employees, fostering skill development and collaboration.

IT and Digital Management

  • Managed a Squarespace website, including writing product descriptions and editing product photography.

  • Collaborated with international marketplaces and payment platforms to streamline e-commerce operations.

  • Applied data-driven insights to improve business operations and customer experience.

Languages

- Russian (Native)

- English (Proficient)

Additional Skills

  • Client and Supplier Communication: Skilled in sourcing materials globally and coordinating custom design projects with clients.

  • International Shipping: Extensive experience managing logistics and shipping worldwide.

  • Workshop Management: Proven ability to design efficient layouts and manage resources for workshops of varying sizes.

  • Sustainability: Committed to optimizing processes for material efficiency and eco-friendliness.

  • Creative Craftsmanship: Passionate about combining traditional techniques with modern tools to achieve exceptional results.

Phone: 0973041004

Email: Sergey@kalachevartsandcrafts.com